6 Common Myths About Concrete

Concrete is that all-important material so critical to large-scale industrial, commercial, and residential construction projects. In fact, aside from water, no other material is used more than concrete. Its wide range of uses means it’s the preferred material for concrete companies when erecting standing structures like bridges and buildings.

However, despite how much it’s used, there are some common misconceptions about this universally-adopted material. To clear the air, here are 6 common myths about concrete debunked.

1. Concrete is always a gray color.

While concrete initially has a gray color, it doesn’t necessarily mean that gray will be the final color. There are multiple additives and mineral colors that can be blended into the concrete mixture long before it’s dried. These additives can change the color of the concrete once hardened. This is ideal for residential and commercial projects where maintaining an aesthetic is critical.

2. You can use acid to strip a concrete sealant.

This is perhaps the most common misconception and it’s a dangerous one. Acid should never be used to strip concrete sealant, no matter what the reason. Acid’s corrosive properties can seriously damage the concrete’s integrity and allow water to permeate throughout the concrete. The best solution is to avoid acid altogether and use a solvent or sealant remover.

3. Concrete and cement are the same thing.

No, concrete and cement are not the same. Cement is an ingredient in concrete. Cement is mixed with water, sand, gravel, and other aggregates and additives when making concrete. There are very few applications where cement is used on its own. Cement is a dry powder that acts as a binder for all the additives, water, and aggregates in order to make concrete harden.

4. The higher the compressive strength, the more durable the concrete.

Strength and durability are not the same. Concrete’s compressive strength can vary from a low of 2,500 psi to a high of 10,000 psi. However, strength refers to how much load/weight the concrete can withstand. Durability refers to how long the concrete can maintain that load/weight without degradation (breaking down).

Several conditions can affect the concrete’s durability such as freeze-thaw cycles, corrosion, cracking, and sulfate or chemical reactions. The best way to maintain concrete’s durability is by using a top-notch sealant that helps to keep water and other substances from seeping inside and degrading the concrete.

5. Concrete is impermeable.

Actually, concrete is not impermeable. Concrete is actually porous, which means water, fumes and noxious liquids can pass through the top layer of the concrete relatively easily. This can take anywhere from a day, to a month, or even several years. This is why using a high-quality sealant is so important to protect the concrete from the outside elements.

6. You can lay concrete any time of year.

Unfortunately, you simply cannot lay concrete any time of the year or under all conditions. Extreme weather conditions affect how concrete hardens. Below freezing or excessively hot temperatures will prevent the concrete mixture from properly drying.

Concrete installation shouldn’t be done in the extremely cold winter months or the high heat of summer. Instead, spring and fall are the best seasons for mixing and hardening concrete.

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What Temperature Should You Pour Concrete?

Concrete can be poured at any time when the temperatures have been above 40 F for over 72 hours. Moderate temperatures make the placement crew’s job easier as it sets up at a good pace, allowing ample time for edging, jointing, troweling and curing. In some instances, it can be placed when temperatures are lower but special additives are used, and heating may also be required. The other factors that can affect concrete pouring include wind speed, humidity levels, and the temperature of the sub-base which is the surface you will be pouring your concrete on.

Pouring your concrete in cold weather

In regards to concrete, cold weather is anything below 40ºF. Here are some tips for pouring concrete in cold weather;
  • Should the sub-base be frozen thaw it with heaters. Alternatively, you could pour the concrete on Styrofoam material as it helps sustain the temperature in the concrete.
  • Order for concrete products that are designed to cure promptly. Cold weather concrete is capable of resisting thawing and freezing effects as they have air entrained voids.
  • Ascertain that the concrete you order for has a low slump also known as a drier mix to minimize bleed water. You can use a vacuum or squeegees to rid the concrete of bleed water. This will help decrease the setting time.
  • You could use hot water to mix the concrete or use extra cement, that is, 100 lbs per cubic yard of concrete to create a heated reaction.
  • Once you have successfully poured your concrete, maintain its temperatures at 50ºF for a minimum of 3 days to a maximum of 7 days. This can be achieved through the use of heated enclosures or an insulating blanket.
  • If you are going to make use of a heated enclosure, ascertain that it is weatherproof and windproof.
  • Once you determine that the concrete is well set, you can remove the insulating blanket or the heated enclosure to allow the concrete to air dry.

Pouring your concrete in hot weather

  • Hot temperature in regards to concrete pouring is anything above 77ºF. Here are some tips for pouring concrete in hot weather;
  • Avoid pouring the concrete when it’s too hot to avoid temperature-related issues. You can do so either early in the morning or late in the evening.
  • You can erect shades along with wind barriers to protect the poured concrete from crusting or stiffening. Crusted concrete is highly susceptible to plastic shrinkage, crazing, and cracking.
  • Have a few people help you with the mixing process. Prolonged mixing only results in increased temperatures. You can add ice to the water mix to cool the temperature of the mixture.
  • You can dampen the sub-base to help minimize its temperature before pouring your concrete.
  • You can control the evaporation after pouring through the use of wet burlap, polyethylene sheets, waterproof paper, and windbreaks.
  • Should the weather be extremely hot, you will need to observe continuous moist curing for the next couple of days until the concrete is dry.

Finally, note that it is not advisable to place concrete when temperatures exceed 100 F, as it can flash set and there won’t be enough time for proper finishing.

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